The patented and innovative technology for the non-contact measurement of coating properties
coatmaster® is the industry’s most flexible and robust non-contact film thickness measurement system, designed to measure coatings immediately after application on virtually any substrate. Powered by award-winning Advanced Thermal Optics (ATO) technology, coatmaster delivers fast, accurate, and repeatable measurements—whether parts are stationary, moving, flat, curved, or complex.
From handheld inspection to full inline automation, coatmaster gives manufacturers real-time insight into coating quality, process stability, and material usage.
coatmaster’s proprietary Advanced Thermal Optics (ATO) technology measures coating thickness contactlessly and non-destructively, directly after application. Unlike traditional measurement methods, coatmaster requires no surface preparation and produces no harmful emissions, making it safe for both operators and sensitive environments.
What makes ATO different:
Handheld, real-time non-contact film thickness measurement
The most powerful handheld coating thickness device in the industry—ideal for quality checks, troubleshooting, and flexible production environments.
Designed for automation and full-surface mapping
Built for continuous measurement and advanced process control in automated environments.
Stationary measurement for lab and offline applications
Designed for controlled, repeatable thickness mapping outside the production line.
Traceable calibration standards developed in cooperation with renowned test and calibration laboratories. Each standard includes coating thickness certificates, ensuring measurement traceability and quality assurance.
Enables accurate thickness measurement inside cylindrical parts starting at 3 cm diameter—perfect for internally coated cans, tubes, and cylinder liners.
Optimized mirror optics focus energy on the measurement area, increasing frequency up to 2 Hz, extending light source life, and maintaining sub-micron repeatability.
coatmaster integrates seamlessly into automated production environments, enabling closed-loop process control immediately after coating application. Sapience Automation integration capabilities include robot and automation mounting, real-time feedback to spray parameters, built-in quality control interfaces, customizable film thickness dashboards.
Precise thickness measurements—even before drying.
Reduce material usage by up to 30% through precise process control.
Maintain tight tolerances for consistent performance.
Accurate measurement on sprayed or machined surfaces.
Reliable measurement on rough or soft surfaces.
For more information on coatmaster® solutions in North America, contact Sapience Automation.
For inquiries outside North America, please visit coatmaster.com.