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Sapience Automation
Sapience Automation
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    • Home
    • Example Systems
    • Job Openings
    • Contact
    • Optimize
      • Process Optimization
      • Design & Audits
    • Sustain
      • Training
      • Advising
    • coatmaster
      • Coatmaster Products
      • Products
      • Applications
      • Your Benefits
      • Videos
      • Contact Us
    • Core Beliefs
    • Privacy
    • Supplier Code of Conduct

EN

  • Home
  • Example Systems
  • Job Openings
  • Contact
  • Optimize
    • Process Optimization
    • Design & Audits
  • Sustain
    • Training
    • Advising
  • coatmaster
    • Coatmaster Products
    • Products
    • Applications
    • Your Benefits
    • Videos
    • Contact Us
  • Core Beliefs
  • Privacy
  • Supplier Code of Conduct

Robot Systems Integrator

Robotic Assembly: Labeling

Full Production Line for Loading, Painting, Unloading, & Stacking

Full Production Line for Loading, Painting, Unloading, & Stacking

Automatic precision high speed robotic labeling application & inspection for complex parts. 50% higher throughput than other systems performing similar adhesive label applications. 


Click on the image for more information.

Full Production Line for Loading, Painting, Unloading, & Stacking

Full Production Line for Loading, Painting, Unloading, & Stacking

Full Production Line for Loading, Painting, Unloading, & Stacking

Robotic part loading, coating, curing, rotating, and unloading for >50 Million saw blades per year. Both sides of the parts are coated with this unique design that is the most compact system in industry for this application. Includes spray booths, ovens, and conveyor material handling equipment.

Collaborative Assembly

Full Production Line for Loading, Painting, Unloading, & Stacking

Collaborative Assembly

Collaborative robot with integrated vision systems working with an operator to assist with the insertion of parts and quality control inspection. Part weight is ~40lb.

Machining Center Line

Collaborative Assembly

Turnkey system with robots and conveyors for loading, tending, inspecting, unloading, and palletizing parts in a large machining center line using over 20 robots and customized conveyors.

Automated Cleaning

Moving-line seven-axis system integrated with a Wandres Swordbrush automated cleaning system. 

Machine Tending

Machine Tending System with an AGR- compatible parts cart for continuous operation with minimal manual intervention without an infeed conveyor.

Palletizing

High Speed Precision Loading

High Speed Precision Loading

Stacking, banding, and multi-layer palletizing parts fed at a 110 per minute. Includes an integrated turntable for pallet loading and unloading for continuous operation.

High Speed Precision Loading

High Speed Precision Loading

High Speed Precision Loading

Pick & Place system to load 150 parts/minute using custom pneumatic grippers, integrated pallet feed conveyors, and vision inspection.

Custom Automation

High Speed Precision Loading

Semi-Auto Assembly Stations

9-Axis system using a lift-tilt-rotate machine coupled with a six-axis robot. Parts can tilt, lift, and rotate 150 rpm while being coated.

Semi-Auto Assembly Stations

Semi-Auto Assembly Stations

Manual plastic part assembly with integrated sonic welders, torque tools, and vision inspection.

High Speed Pick & Place

High Speed Pick & Place

Delta Robot high-speed packaging system  feeding an automatic bagger (60 parts/min) & a custom vacuum table & vision for removing parts from plastic backing for part loading.

In-Line Part Inspection

High Speed Pick & Place

Robot integrated into conveyor for 100%  defect inspection of clear bottles. Easily retrofit to existing conveyors - optimal solution for medium production rate clear bottle inspection. Is modular and scalable.

General Contracting

Robot Inside of Turntable

Robot Inside of Turntable

Provide structural steel and manage trades for full mechanical and electrical installation.  ISNetworld A Rating.

Robot Inside of Turntable

Robot Inside of Turntable

Robot Inside of Turntable

 Robot built inside of an integrated turntable to coat the inside of a large, domed part.

Part Assembly

Robot Inside of Turntable

Vision-guided robot for bolt torquing multiple parts.

Large Part Coating

Integration with a turntable to coat the inside and outside of a 10 foot diameter 2000 pound part. Increased throughput by 300% over manual painting with higher quality and elimination of ergonomic and safety concerns.

Vehicle Inspection System

Vehicle Inspection System

Automotive Paint Quality Inspection for 100% Vehicle Inspection.

Robot Integration Services

Sustainable Performance

At Sapience, we recognize that installing and commissioning automation is just a piece of the puzzle. For an automation system to yield its full potential, the selection, engineering, project management, training, production operation, and maintenance processes all need to work in concert as well or the benefits of the investment will be diminished. 

Services Available

  • Robotic system design, engineering, installation, programming and launch
  • Control system design. User interface design, data tracking, robot software customization, cell controls
  • Process development, optimization and launch    
  • FANUC Authorized System Integrator: www.fanucamerica.com 

Charleston, SC  -   Copyright © 2018 Sapience Automation (TM) - All Rights Reserved.

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